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GPD 506/P5 - Special Purpose AC Drive 3/4 - 500 HP

GPD 506/P5 + C21 Bypass 50 Years of AC Drive Technology

Sixth Generation - GPD 506/P5. The newest generation of adjustable frequency ac drives. The GPD 506/P5 is a special purpose drive with application specific features that add significant "more-for-less" benefits.

  • Alpha/numeric operator...Full function LCD English language operator and keypad with easy-to-read 16 character two-line format display. Easy input and monitoring of operating parameters.
  • Built-in PID control...Eliminates cost of external device. Full featured scalable PID feedback with display and an inverse signal function.
  • Sleep function...Standard PID feature which allows certain operations to be blocked out when their demands fall below levels which produce measurable benefits. Reactivated automatically when needed.
  • Energy savings control...Automatic output voltage adjustment in response to actual motor loading. Real-time energy savings based on motor algorithms. Increases motor efficiency by several percent.
  • Built-in power consumption monitoring...Built-in kW hour and kW display eliminates the need for external signal conditioner.
  • Maximum network architecture...HVAC Serial Communications links to either Metasys, Apogee, Echelon LonWorks or ModBus RTU.
  • Fire Stat control...Unique to the industry, this standard feature enables building management software to determine drive operation during a crisis.
  • Under torque detection...Alerts the operator to conditions such as loss of load or broken fan belts.
  • Constant torque capability...Enhanced slip compensation gain with 6 multispeed settings.
  • Dual-bridge, 12-pulse rectification...By using a zig-zag input transformer with dual secondary, input current harmonic distortion factor can be reduced over 90%.
  • ASICs...Application Specific Integrated Circuitry increases reliability.

Designed for Special Purposes. The GPD 506/P5 is designed specifically for applications where overload and starting torque requirements are well known, and where excess capacity is wasted investment. Common applications of this type include fans, centrifugal pumps, commercial laundry machines, grinders, buffers, low-viscosity mixers, centrifuges and saws.

Yaskawa's design specifications for the GPD 506/P5 were selected to provide application-specific benefits. PID control, energy saving control mode, power data display, communications port, bypass configurations, NEMA 1/4/12 enclosure choices, current harmonic reduction choices, and the right collection of I/O signals and interface controls lead to one conclusion &endash; the GPD 506/P5 is the best choice in special purpose ac drives.

Performance Features

  • Ratings:
    3/4 to 100 HP at 208 VAC,
    3/4 to 125 HP at 230 VAC,
    3/4 to 500 HP at 460 VAC
  • Overload capacity:
    VT 120% for 60 sec (180% peak)
    CT 150% for 60 sec (200% peak)
  • Starting torque: 150%
  • DC injection braking: ramp or coast to stop, adjustable, current limited
  • Electronic reversing
  • Adjustable accel/decel: 0.1 to 3600 sec (2 each)
  • Controlled speed range: 40:1
  • Critical frequency rejection:
    2 selectable, adjustable bands
  • Torque limiting circuit: 30 to 180%
  • Drive efficiency: 96 to 98%
  • Energy $aving control:
    improves motor efficiency
  • Displacement power factor: 0.98
  • Output frequency: 0.1 to 400 Hz
  • Frequency resolution: 0.01 Hz
    with digital reference, 0.06 Hz with analog reference
  • Frequency regulation:
    0.01% digital (-10° to 40°C),
    0.1% analog (15° to 35°C)
  • Torque boost: full range, auto
  • Jog forward and reverse
  • Power loss ride-thru: 2 sec
  • Inertia ride-thru
  • Selectable auto restart after momentary power loss
  • Programmable auto restart (0 to 10
    attempts) after resettable fault
  • DC bus reactor: 30 to 125 HP at
    230 VAC, 30 to 250 HP at 460 VAC
  • Slip Compensation

    (VT) Variable Torque
    (CT) Constant Torque

Protective Features

  • Current limited stall prevention
  • Synchronized start into rotating
    motor via speed search
  • DC bus CHARGE indicator
  • Optically-Isolated controls
  • Phase-to-phase / phase-to-neutral
    short circuit protection
  • Ground fault protection
  • Electronic motor overload
  • Current and torque limit
  • Fault circuit: overcurrent, overvoltage,
    and overtemperature
  • Over torque protection
  • Under torque protection

Design Features

  • 32-bit microprocessor logic
  • Surface mount devices
  • Carrier frequency: selectable to 15 kHz
  • Keypad operator controls
  • LCD display: English alpha/numeric
    sixteen character two lines
  • 24 VDC control logic
  • Programmable contacts, one form C
    and one NO
  • Timer function: contact-initiated
  • RS-232 communications port
  • Volts/hertz ratio: Programmable
    custom V/Hz patterns
  • Multi-speed settings: 5 available
  • Remote speed reference:
    0 to 10 VDC or 4 to 20 mA
  • Setpoint (PID) control with inverse input
    and Sleep function
  • Signal follower: bias and gain
  • Analog monitor output: 0 to 10 VDC
  • NEMA 1 enclosed or protected chassis
  • UL, cUL and ce listed; IEC 146;
  • MTBF: exceeds 28 years

Service Conditions

  • Ambient service temperature:
    -10°C to 40°C (104°F) NEMA 1,
    to 45°C (113°F) protected chassis
  • Humidity: non-condensing to 95%
  • Altitude: to 3300 ft; higher by derating
  • Input voltage: +10%/-15%,
  • 200 to 230 VAC, 380 to 460 VAC
  • Input frequency: 50/60 Hz ± 5%
  • 3-phase, 3-wire, phase sequence
    insensitive

Options

  • Remote operator station
  • Pressure to electrical transducer
  • Current monitor output card
  • Input circuit breaker/disconnect
  • Many control interface devices
  • NEMA 4 and 12 enclosures
  • Twelve-pulse rectification with input
    transformer: 30 to 125 HP at 230
    VAC, 30 to 250 HP at 460 VAC
  • Communications card: RS-232C to RS-485,
    MetaSys, Apogee, Echelon LonWorks and
    ModBus RTU
  • Other integrally mounted options

Drive with C21 Bypass:

  • Ratings:
    2 to 125 HP at 230 VAC,
    1 to 500 HP at 460 VAC,
  • NEMA 1 or NEMA 12 enclosure
  • Door-interlocked circuit breaker
  • Contactors: line, load, bypass
  • Thermal overload relay (class 20)
  • Control transformer
  • Selector switches: Auto / Manual,
    Drive / Off / Bypass, Test / Normal
  • Lights: Power, Fault
  • Terminal Strip: customer use
  • Optional auto transfer and smoke purge

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Mektron, Inc.
414 Elwood Avenue · Hawthorne, NY 10532 ·
Phone: (914) 747 - 0100 · Fax: (914) 747 - 0408

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